General Rules for Safe Operation of Spunmelt Nonwoven Line (2 of 2)
(11) Standardized tools and supplies must be used during the production process. After use, tools, measuring instruments, and materials from normal operations should not be left scattered on the machine or operating table. Objects should not be passed by throwing. Climbing on or crossing over equipment is prohibited while the machine is in operation.
(12) All personnel on the nonwovens line must refrain from carrying any metal or hard objects that could easily drop off. Additionally, bringing any pollutants that may compromise nonwoven quality into the production area is strictly prohibited. Individuals who are ill, mentally unwell, or under the influence of alcohol are not permitted to participate in production activities.
(13) Ensure effective implementation of 5S methodology at the production site. Manage all items on the site promptly and maintain strict control over the storage of oil, alcohol, and flammable materials, ensuring that their quantities do not exceed a single shift's usage. Focus on accident and disaster prevention to promote civilized and safe production practices.
(14) Equipment must not be operated beyond its capacity, overloaded, or used in unconventional ways. Various tools, measuring instruments, and materials should be carefully selected and utilized, with proper attention to their placement, storage, and maintenance.
(15) Familiarize yourself with the different safety devices associated with this position, including their placement, installation locations, functions, and proper usage. Ensure that these devices remain in good condition. Do not make any unauthorized changes to the technical status of the safety protection devices on the equipment. Additionally, make sure that the fire-fighting equipment in the workshop is kept intact and fully functional.
(16) Before operating the equipment, clear the site, notify all personnel, confirm they are in a safe area, and ensure all devices are in safe working condition.
(17) Equipment maintenance must be carried out by skilled maintenance workers or under the supervision of professional technicians. Maintenance should only be performed when the equipment is not in operation, and it is essential to disconnect the power supply (such as electricity or compressed air), allow the equipment to cool down, and release any pressure before starting the work. It is strictly prohibited to disassemble or repair the equipment while it is pressurized or energized.
(18) When conducting maintenance on equipment, it is important to display warning signs such as "Equipment Maintenance: Do Not Turn On," "Equipment Maintenance: Do Not Close the Switch," and "Do Not Rotate." These signs should be placed on the power switch, valve, or control device. To prevent accidental operation by others, the power switch or switch box should be locked, and the key should be kept by a designated individual.
(19) If you need to access the interior of the equipment or carry out tasks that can only be completed while the equipment is operating, it is essential to implement appropriate safety measures, including ensuring proper electricity, lighting, and ventilation. Additionally, a qualified individual must be designated to oversee and manage the work.
(20) Certain types of work and specialized operations mandated by the national labor safety department must require employees to hold relevant qualification certificates. Additionally, positions with specific responsibilities and unique processes on the production line must operate under a leadership approval system.
(21) During the production period, operators should enhance their awareness of self-protection and be vigilant about avoiding hazards and entering dangerous areas. They should also focus on promoting team spirit by supporting one another, assisting each other, correcting unsafe practices, and ensuring safe production overall.
(22) Accidents must be reported and addressed promptly to minimize impact and loss. It is essential to summarize lessons learned quickly, implement corrective measures, and prevent recurrence of the incident.
General Rules for Safe Operation of Spunmelt Nonwoven Line (2 of 2)
(11) Standardized tools and supplies must be used during the production process. After use, tools, measuring instruments, and materials from normal operations should not be left scattered on the machine or operating table. Objects should not be passed by throwing. Climbing on or crossing over equipment is prohibited while the machine is in operation.
(12) All personnel on the nonwovens line must refrain from carrying any metal or hard objects that could easily drop off. Additionally, bringing any pollutants that may compromise nonwoven quality into the production area is strictly prohibited. Individuals who are ill, mentally unwell, or under the influence of alcohol are not permitted to participate in production activities.
(13) Ensure effective implementation of 5S methodology at the production site. Manage all items on the site promptly and maintain strict control over the storage of oil, alcohol, and flammable materials, ensuring that their quantities do not exceed a single shift's usage. Focus on accident and disaster prevention to promote civilized and safe production practices.
(14) Equipment must not be operated beyond its capacity, overloaded, or used in unconventional ways. Various tools, measuring instruments, and materials should be carefully selected and utilized, with proper attention to their placement, storage, and maintenance.
(15) Familiarize yourself with the different safety devices associated with this position, including their placement, installation locations, functions, and proper usage. Ensure that these devices remain in good condition. Do not make any unauthorized changes to the technical status of the safety protection devices on the equipment. Additionally, make sure that the fire-fighting equipment in the workshop is kept intact and fully functional.
(16) Before operating the equipment, clear the site, notify all personnel, confirm they are in a safe area, and ensure all devices are in safe working condition.
(17) Equipment maintenance must be carried out by skilled maintenance workers or under the supervision of professional technicians. Maintenance should only be performed when the equipment is not in operation, and it is essential to disconnect the power supply (such as electricity or compressed air), allow the equipment to cool down, and release any pressure before starting the work. It is strictly prohibited to disassemble or repair the equipment while it is pressurized or energized.
(18) When conducting maintenance on equipment, it is important to display warning signs such as "Equipment Maintenance: Do Not Turn On," "Equipment Maintenance: Do Not Close the Switch," and "Do Not Rotate." These signs should be placed on the power switch, valve, or control device. To prevent accidental operation by others, the power switch or switch box should be locked, and the key should be kept by a designated individual.
(19) If you need to access the interior of the equipment or carry out tasks that can only be completed while the equipment is operating, it is essential to implement appropriate safety measures, including ensuring proper electricity, lighting, and ventilation. Additionally, a qualified individual must be designated to oversee and manage the work.
(20) Certain types of work and specialized operations mandated by the national labor safety department must require employees to hold relevant qualification certificates. Additionally, positions with specific responsibilities and unique processes on the production line must operate under a leadership approval system.
(21) During the production period, operators should enhance their awareness of self-protection and be vigilant about avoiding hazards and entering dangerous areas. They should also focus on promoting team spirit by supporting one another, assisting each other, correcting unsafe practices, and ensuring safe production overall.
(22) Accidents must be reported and addressed promptly to minimize impact and loss. It is essential to summarize lessons learned quickly, implement corrective measures, and prevent recurrence of the incident.